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SET 110
Term 2
4 credits

Semiconductor Materials and Wafer Fabrication Overview

Students will explore the physical and chemical characteristics of key semiconductor materials like silicon and germanium, understanding how these properties enable electronic device functionality. The course covers the entire wafer fabrication process flow, from crystal growth and ingot slicing to polishing, cleaning, and basic epitaxy, emphasizing the critical role of each step in producing high-quality semiconductor substrates. Upon completion, students will be able to identify major fabrication techniques, explain their purpose, and recognize the impact of material characteristics on wafer quality and device performance, preparing them for more specialized semiconductor manufacturing topics.

Prerequisites

Course outline

Lectures, virtual labs, and graded assignments — completed in your browser.

01Semiconductor Industry Foundationslecture
02Silicon and Alternative Semiconductor Materialslecture
03From Ingot to Wafer: Preparation Stageslecture
04Conduction in Semiconductorslecture
05Creating P-N Junctionslecture
06The Art of Patterning: Lithographylecture
07Resist Application and Image Transferlecture
08Material Removal Techniqueslecture
09Building Layers: Deposition Methodslecture
10Controlled Surface Growthlecture
11Precision Doping with Ion Beamslecture
12Electrical Connections on a Chiplecture
13From Chip to Product: Back-End Processinglecture
14Ensuring Quality and Advancing Fabricationlecture

Syllabus

Week 1: Introduction to Semiconductor Materials and Industry
Week 2: Basic Atomic Structure and Crystalline Properties
Week 3: Silicon Crystal Growth: Czochralski and Float Zone Methods
Week 4: Ingot Preparation: Shaping, Grinding, and Slicing
Week 5: Wafer Processing: Lapping, Etching, and Polishing
Week 6: Wafer Cleaning Technologies and Techniques
Week 7: Epitaxial Growth: CVD and MBE Overview
Week 8: Doping and Junction Formation Fundamentals
Week 9: Wafer Characterization: Electrical Properties
Week 10: Wafer Characterization: Physical and Structural Properties
Week 11: Introduction to Photolithography Basics
Week 12: Thin Film Deposition Techniques Overview
Week 13: Etching Processes for Pattern Transfer
Week 14: Overview of Wafer Fabrication Process Integration